GFD PRODUCT

Fiber Reinforced HDPE Composite Pipe

DETAIL

Introduction

Product Overview

As a kind of water supplying pipe, taking the high density polyethylene and the continuous glass fiber as its raw materials and adopting the process of continuous winding forming in the production, the Fiber Reinforced Polyethylene Pipes have advantages like high pressure resistance, insulation, corrosion resistance, light in weight, environmental friendly, long service life and so on. Pipe Diameters are ranging from DN300 to DN3000mm.

Specifications


No.
Nominal Diameter -DN(mm)
  Nominal Pressure(MPa)
1
300.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
2
400.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
3
500.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
4
600.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
5
700.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
6
800.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
7
900.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
8
1000.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
9
1200.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
10
1400.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
11
1600.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
12
1800.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
13
2000.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
14
2200.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
15
2400.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
16
2600.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
17
2800.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5
18
3000.0
0.6  0.8  1.0  1.25  1.6  2.0  2.5



Pipe Structure

The Fiber Reinforced Polyethylene Pipe is composed by the parent tube and the rib reinforcement. For the parent tube, there are three layers from inside to outside, including high density polyethylene layer, continuous glass fiber tape as the middle layer, and high density polyethylene as the outside protection layer, and the reinforcement rib will be winding on the outside of the parent tube. However the rib reinforcement layer does not need  if the ring stiffness of the pipe is not highly required  in some working conditions.  


Structure advantages: the soil around the pipe will work onto the pipe body which is forcing the loading pressure to be transferred to the underground beneath, without making any extra loading onto the bottom of the pipe.

Normal Pipes: the pipe body will bear all the pressure from the soil, but all of which will go focus onto the bottom of the pipe body.


So the normal concrete pipe can be broken easily during its operation.

The benefit of the rib reinforcement is that the displacement of the pipeline system,vertically or horizontally, can be prevented, thus to ensure the firmness and steadiness  of the pipe system by working together with the soil around which is like a big hand to hold the pipe body( rib reinforcement), so the rib reinforcement layer on the surface of the pipe can work as a ancillary shoring.


Product Advantages

Comprehensive Advantages


Pipe Type
Steel Pipe
Ductile Iron Pipe
PCCP Pipe
Reinforced Plastic Mortar Pipe
Fiber Reinforced PE Pipe
Pipe Stiffness
High
High
High
Low
High
Inner Pressure Resistance
High


High
Relatively Low
High
High
Friction Coefficient
0.024
0.021
0.024
0.011
0.009
Fluid Delivery Energy Consumption
Relatively High
Middle
High
Low
Low
Corrosion Resistance
Bad
Normal
Bad
Excellent
Excellent
Thermal Insulation Property
Bad
Bad
Normal
Excellent
Excellent
Scaling
Easy
Easy
Easy
Not Easy
Not Easy
Effect on Water Quality
Yes
Little
Yes
Yes
No
   Delivery Cost
High
High
High
 Relatively Low
 Relatively Low
     Labor Intensity for Installation
High
High
High
 Relatively Low
Relatively Low
     Installation Technical Requirement
High
Relatively Low
Relatively High
Relatively Low
Low
   Installation Efficiency
Low
Low
Relatively High
Low
High
     Pipe Joints
Many
Many
Many
A Few
A Few
  Impervious Property
 Normal
 Normal
Bad
Good
Good
  Wear Resistance
 Normal
 Normal
Bad
Good
Good
Operational Maintenance
Need Cathodic Protection
 Need Cathodic Protection
No
No
No
Service Life
35 Years
30 Years
30 Years
50 Years
50 Years
   Comprehensive Cost
Relatively High
High
Relatively High
Relatively Low
Low


Water Flow Advantage


                 
Water Flow Comparing Table for Four Kinds of Pipes With Full Flow of Water in the Same Diameter
 DN
(mm)
Fiber Reinforced Pipe Flow Rate
Steel Pipe Flow Rate
 Concrete Pipe with Steel Sleeve Flow Rate
Ductile Iron Pipe Flow Rate
 Remarks
300
Q1
0.75Q1
0.6Q1
0.5Q1
The roughness of the Fiber Reinforced PE Pipe is 0.009, with the conversion flow rate Q;
400
Q2
0.75Q2
0.6Q2
0.5Q2

500
Q3
0.75Q3
0.6Q3
0.5Q3
The roughness of the Steel Pipe is 0.012, with the conversion flow rate 0.75Q;
600
Q4
0.75Q4
0.6Q4
0.5Q4

700
Q5
0.75Q5
0.6Q5
0.5Q5
The roughness of the Steel Sleeve Concrete Pipe is 0.015, with the conversion flow rate 0.6Q;
800
Q6
0.75Q6
0.6Q6
0.5Q6

1000
Q7
0.75Q7
0.6Q7
0.5Q7

1600
Q8
0.75Q8
0.6Q8
0.5Q8
The roughness of the Ductile Iron Pipe is 0.018, with the conversion flow rate 0.5Q.
2000
Q9
0.75Q9
0.6Q9
0.5Q9

2400
Q10
0.75Q10
0.6Q10
0.5Q10

2600
Q11
0.75Q11
0.6Q11
0.5Q11

3000
Q12
0.75Q12
0.6Q12
0.5Q12


 

Product Properties

  Adjustable Flow Rate(Pressure)

Fiber Reinforced Polyethylene Pipes can bear  high working  pressure, and be connected by socket fusion welding, the pipeline system can withstand higher pressure, meanwhile with a low roughness and a small delivery resistance, the fiber reinforced polyethylene pipe is realizing a function of an adjustable flow rate within a pressure range from 0.6 to 2.5MPa,which means the transmission capacity will go higher with a increasing pressure, vice versa.  

                    


2、   No Leakage

Adopting the technology of socket fusion welding, the fiber reinforced polyethylene pipe is realizing the integration of the joints and the pipes essentially by a guaranteed identity of the joints material, pipeline structure and the pipe body.

          


3、   Environmental Protection

The inner layer is polyethylene material, which is constituted by two elements C and H, with no side effect in toxic, and the pipes has been awarded the Approved Licence Referred to Drinking Water in Shandong Province, the pipes have no pollution to the environment.

4、   Long Service Life

As a cost effective pipelines, the service life of the fiber reinforced polyethylene pipe can be up to 50 years.

  Light in Weight

The weight of the Fiber Reinforced Polyethylene Pipe is just 1/5 of common concrete pipe. Light in weight however high in stiffness of the pipe,a lot of time and effort can be saved in a much more convenient construction.

6、   Corrosion Resistance

The Fiber Reinforced Polyethylene Pipe holds an extremely high chemical stability, it can corrosion resist to kinds of acid, alkali, salt.

Construction of Pipeline

All Kinds of Pipe Fittings

All kinds of pipe fittings including standard pipe fittings and special shaped pipe fittings can be designed and supplied according to the customer requirement.    

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Pipe Elbow         Triple           Adapter

Engineering Design

Shandong GFD Building Material Co., Ltd could provide turnkey solution for pipes and pipeline construction. We can help you to choose the most suitable pipes and pipe fittings for your projects with the following information you offered.

Pipe Diameter or Flow Rate    

Underground Water Condition

Pipe Inner Pressure Condition          

 Thickness of the Covered Soil on the Top of the Pipe

 Soil Type          

Designed Loading Condition of the Road  

  Temperature of the Transmission Medium

Construction

Connected by the socket fusion welding, the welding wires are embedded into the inner surface of the pipes during their production, when the pipes need to be connected at the construction site, just access it to the power to finish the welding, so the pipes can be used in some area with high pressure and where sedimentation can be easily happened.  

  

High Quality Pipes+Excellent Connection+ Complete Pipe Fittings= Safe Pipeline System

Applications

                        

  Municipal Water Supply  Long Distance Water Supply

                    

Integrated Pipe Gallery Water Supply          Irrigation and Water Conservancy Pipe

  

Petrochemical Water Supply in Power Plant          Wharf Water Supply


Ask Quotation from E-mail : sales@gfdpipe.com
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